MAGSEALED® | Sealing

MagSealed® Body Construction

The MagSealed principle is based on a special magnetic oil, which has been developed by the NASA to transport fuel to the starships based on the magnetic principle. Such an oil for reel production is not available in the super market. It has to be manufactured under most difficult circumstances. The embedded ferric oxide, which is necessary for the magnetic field has a diameter of 1/100.000mm and is that small, that the surface of a single particle has the tenth of the size of an influenza virus.

The molecules in this new "metal oil" are capable of changing. If they are exposed to a magnetic field, they change their shape and the oil forms a fluid seal. This magnetic oil is that strong, that it would stick to a magnetic bucket, even if the bottom was cut out.

Such a seal, based on the principle of liquid magnetic oil produces nearly no friction, isolates perfectly and prevents even penetrating of little dust particles. The big challenge for the DAIWA engineers was the development of a reel, which is designed for the principle of the magnetic oil to generate a kind of liquid membrane, that prevents water penetration. The MagSeal design is based on the purpose to keep water away from a spinning reel. First of all for sea anglers this is an amazing idea - since it promises a longer life span. No corrosion, better function. If salt water penetrates the reel and dries, it crystallizes, corrodes the gearing and affects the ball bearings.

The simplest solution for implementing a sealed mechanism, would have been the usage of a rubber seal. But this would cause such a strong friction, that an isolation of the rotor and axis would have been impossible. Only the use of a metallic oil in combination with a magnet provides the desired isolation effect without heavy friction. Years of research and development were required to develop such a reel isolation.

We call this liquid isolation MagSealed.

FUNCTIONALITY

To prevent the penetration of water, dust particles or salt crystals between rotor and reel body, we have developed a nearly frictionless barrier based on magnetic oil, which cannot be overcome by neither water nor smallest particles. The result is a silky-smooth running.

MagSealed® Line Roller

The smoother a line roller turns, the less friction emerges between line and roller. If delicate salt or dirt particles penetrate the line roller, it is continuously dragged and the friction is considerably increased.

The magnetic MagSealed oil forms a barrier, which prevents the intrusion of water and therefore also of salt and dirt particles into the line roller, which could affect the free rotation.

MagSealed® Ball Bearings

Our DAIWA technology further on changes the fishing tackle market. Our engineers succeeded in further devolving the Mag Sealed invention to a new level. First we sealed the axis, then the line roller and now the ball bearing!

MagSealed is a new chapter in the history of the fishing reel. Thanks to our targeted research and development, we succeeded in integrating MagSealed into a ball bearing. For a long lifespan and a silky-smooth running over a long period. A revolution!

TOUGH DIGIGEAR® | Gear

Machined, digitally developed gearing for maximum performance and endurance. Embeded in our lightweight reel body, it transmits smoothly and efficiently the power of the handle directly to the rotor. Like this you can concentrate on fishing completely.

Our DAIWA engineers completely perfected the technology of milled gears with the Digigear II and newest with the Tough Digigear (TDG). The shape and surface of the gear teeth enable the construction of gears with extraordinary smooth running, smallest resistance and extremely long lifespan.

Result – A real evolution for the strength of the Digigear!

ZAION® | Body & Rotor

Zaion is an excellent material developed by DAIWA to built reel bodies and rotors. The big advantage of this material is its lightness and solidity. Zaion is a kind of "High Density" carbon strain material, which is made for highest performance and to resist maximum impact.

Due to Zaion, it is possible to construct lightweight reel bodies and rotors (Zaion AiR Rotor) that durably support the gearing. The strength of Zaion corresponds to magnesium and is 20% stronger than Nylon/ABS material, usually used for reel bodies. Zaion is about 50% lighter than Aluminium.

Zaion – the ultimative reel material!

AIR ROTOR® | Rotor Type

Especially for our reels with MagSealed oil barrier mechanism we have developed the Air Rotor.

So the enormous strains, which affect the rotor via the line and the line roller are better distributed. This causes less pressure on the single parts of the rotor.

The rotor is 15% more light weighted than usual rotors of the same material - this reduces vibrations and enhances the rotational balance thanks to a very low centre of gravity.

Under the same strain, a conventional rotor is much more distorted than a Air Rotor, since here the strain is scattered over the whole rotor and not not concentrated to one point.

AIR BAIL® | Reel Bail

DAIWA's innovative bail design featuring a hollow tubular stainless steel bail for maximium rigidity and strength with minimum weight. Due to the smooth, protrusion-free design of the Air Bail, even loose line common after a cast slides easily down the bail onto the line roller as the reel is turned, without snagging or hanging up.

The latest highlight is the seamless Air Bail, which was previously only used on some LT reels. The seamless design optimises the run of the line into the line roller, while at the same time being more compact and lighter.

Slow CrossWrap® | Line Winding

QD® | Drag System

The abbreviated QD (Quick Drag) function allows you to apply a controlled level of "Free Spool" but still engage the drag back to your chosen level with less than one turn.

The "free" drag position allows fish run like other set ups. At the same time you are able to react quickly to applying the drag the moment you handle the rod.

QD offers the advantage of a "free running" set up with a rapd front drag control on a big pit reel.

INFINITE® ANTI-REVERSE

A weak part of many reels – the most reliable part of a DAIWA reel. Only high-quality parts made of steel with smallest tolerances are used.

TWISTBUSTER® II | Line Roller

DAIWA´s original advanced technology designed to reduce line twist during retrieving. An essential reason for line twist has been eliminated with this smart idea.

The newest Twist Buster II line roller not only minimises line twist, but also reduces further friction between the line and the roller.

ABS® II | Anti-Backlash-System

The super system that allows long casts and prevents line twist reliably. DAIWA reels with ABS have spools, which are constructed in such way that they have a spool guide of a very large diameter which is getting bigger towards the spool's top.  Like this the line unwinds in big loops and very evenly from the spool and thus prevents the twisting of the line.

Thanks to this system also longer casts are possible.